Mixers & Blenders

 

  PLANETARY MIXER

  (Powder / Cream / Ointment ) with Emulsifier, Double Beater
  M.O.C SS 304, SS 316, SS 316L, MS








FUNCTION  

The planetary mixer is ideal for intimate and homogeneous mixing of products of different viscosity, density, shapes and proportions. This is achieved by planetary motion of beaters and centrally located emulsifier. This unit is provided with SS bowl of suitable capacity. The stirrer shaft rotates on its axis and around the periphery of the bowl in a planetary motion, this motion provides proper mixing.

CAPACITY 

10 liters  to 2500  liters

SALIENT FEATURES

Higher shear rates. Dispersing low density solids. Liquid  solids dispersions. Main container mounted on castor wheels for easy mobility. Choice of different designs of beaters to suit the mixing requirements of wide variety of materials. Jacketed bowl for heating and cooling of the products. The main top dish is provided with vacuum connection so as to avoid aeration. Scrappers of suitable design are provided to avoid localized heating and also ensures uniform mixing. A separate control panel is provided with mimic. The mixer is useful for ointment. Paste, cream and lotions. Material of construction  - SS 304, SS 316 and M. S. Motorised as well as hydraulic lifting and lowering assembly is also provided for the higher capacity models. Contra rotary mixers for tooth paste can also be supplied.

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Powder Process Equipment
Ribbon Blender with Double Chopper & Spraying Arrangement

M.O.C. SS 316, SS 304, and MS






Various types of mixing ribbons


FUNCTION

To mix, crush and blend solid powders efficiently.

CAPACITY

20 liters onwards.

SALIENT FEATURES


The entire unit is fabricated with engineering precision. Along with the double ribbons which provide to & fro, up &  down movement to the powder. 2 nos. chopper blades  moving at cutting speed are provided at diagonally opposite sides to break lumps / coarse particles of the mixture. Liquid spraying nozzles attached with suitable pneumatic dozing system is kept optional. This ensures small amounts of any liquid  such as perfumes or fortifying agents to be sprayed and mixed thoroughly with the powder. Proper venting system is provided to prevent powder mist spreading around the working area of the mixer. N2 blanketing can be provided.

Proper hoppers with mechanical sieves at the feeding station can be provided on request. All the glands and seals are properly designed and machined so that the powder does not leak out through the shaft seals. The entire unit is provided with a proper lid to prevent outside dust entering the system. A pneumatically operated bottom valve attached below facilitates removal of the blended powder in drums. The unit can be provided with load cells to weigh the mass accurately.

We provide complete powder processing projects from storage silo to packaging.

Other Powder Process Equipments

Conical Screw Mixer

Double Cone Blender

Octagon Blender

V Cone Blender

Double Cone Vacuum Dryer


Diagonally Opposite Choppers
 

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Rapid Mixer Granulator

M.O.C. SS 304 / 316









WORKING PRINCIPLE

Spinning of material closed to the bottom of the mixing bowl and chopper blade sets the entire mixing  in whirling and tumbling motion. Chopper blade assembly breaks the lumps formed during mixing. Different type of chopper blades provided for various applications.

APPLICATION

The Rapid Mixer Granulator is an ideal mixer for pharmaceutical, chemicals and food products, including aqueous and solvent granulation, wax granulation, dry mixing and wet granulation.

SALIENT FEATURES

GMP Model with SS 316 contact parts. Electrical control panel consisting of switchgears, fuses, motor starter, push buttons, ammeters, indicating lamps, pressure switch etc. all enclosed in stainless steel sheet metal panel and mini PLC that shows  operation in progress with MIMIC. Granulating blade horizontally rotating at high speed for intense mixing.

Mixing blades 4 Nos. for intense mixing. Pneumatically  operated bottom side discharge valve. Complete unit is mounted on rigid structure covered by S S  Sheet.

CAPACITY

5 kg. batch size to 1000 kg.

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Fondant Mixer









The fondant-making machine will have a specially constructed screw like structure. The central shaft in S. S. 304. The alternate rings shall have a paddle at 30 to the central axis. The paddles together shall form a screw pattern with a gap between two such paddles together shall form a screw pattern with a gap between two such two such paddles to provide sheer and beating to the fondant mass. The shaft will be driven by geared  motor through a belt pulley drive, the screw shall be enclosed in a casing of SS 304 the gap between screw paddles and the inner portion of casing to provide proper shearing effect. A carbon steel enclosure will be given covering the casing.   

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Ploughshare Mixer





FUNCTION

This is a horizontal mixer consisting of a horizontal, cylindrical container enclosing plough shaped mixing elements mounted on a horizontal shaft.  

SALIENT FEATURES

The mixing effect is increased by separately driven, high speed rotating choppers or multiple choppers, which in cooperation with the plough shaped mixing elements, disperse the lumps and agglomerations or pasty additives with the powdery carriers.

Chemac Ploughshare Mixers can be provided with liquid feeding devices, jacket for heating /cooling, choice of seals, vacuum suitability for drying and varied material of construction (like mild-steel, stainless steel, Hastealloy, Monel etc.) to suit the process materials.

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Octagonal Blender




Chemac is best known for its mixers, blenders, dryers and mills. In recent years the company has also built a national reputation for its CUSTOM FABRICATION operations. The company offers complete design, instrumental and fabrication for any application with a great efficiency. The company is a group of chemical engineers, mechanical engineers, chemists & process engineers.

Chemac blenders are used for simple dry blends to complex vacuum drying operations.

The Octagonal Blender units are high quality products incorporating the latest technology in the Blender design with consistent quality control ensuring high efficiency and proven durability. Our Blenders deliver reliable trouble free maintenance and service. The blender is unexcelled for rapid, homogeenous blending of dry and semi dry products.

Octagonal Blender is ideal for blending the most delicate and fragile products; it is also the best way to mix very heavy and abrasive products. The range of products being successfully mixed includes colors, plastics, flour, drugs, pharmaceuticals, metal powders, minerals, fibers and many others.

Hygienic and easy to clean, each blender has unique multi shear baffle for improved blending efficiency of free-flowing powder and granules.

To operate, it is revolved end over end, moving the materials in & out of the constricted octagonal areas. This causes multiple folding actions that ensure a thorough inter-meshing of all the ingredients in the batch. The result is a homogeneous blend regardless of particle size distribution, particle shape or density.

The blender design ensures that there are no dead pockets of unmixed products. For successful blending, the ingredients must be free flowing and discharge readily from the upright static blending chamber.

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